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Competencies –

A fall for safety
Geberit CleanFloor30 put to the test

Before the new CleanFloor30 shower surface was launched on the market, it had to withstand a lot: heat, cold, impacts, loads – and a slip test in which the Head of Product Engineering in Ozorków (PL) even took off his shoes to carry it out himself.

Bartłomiej Kucharczyk moves over the shower surface like a mountaineer with a climbing harness and rope. Water runs between his feet, soap foams, the surface becomes increasingly steep. Three steps forward, three steps back – just like a robot. One colleague secures him with a rope, while another increases the angle of inclination of the shower surface. Behind this unusual scene is a strictly standardised slip-resistance test. The test decides whether the new Geberit CleanFloor30 offers a safe hold later in day-to-day life. Class B is the target – non-slip up to an inclination of between 18 and 24 degrees. When Bartłomiej Kucharczyk finally falls, they stop and measure. It’s a slip that ensures safety afterwards.

A person wearing a safety harness walks along a sloping surface with water, whilst others assist and provide support.
The slip resistance test: three steps forward, three steps back – until you fall over. (all photos ©Rafał Cwenk)

A steel ball and stomping legs

“The goal is clear: we want a product that is reliable and safe – over its entire service life,” explains Bartłomiej Kucharczyk, Head of Product Engineering for Bathroom Systems in Ozorków. Together with Magnus Karlsson, Quality Planner at the Geberit Group, he monitors a whole series of tests at the Polish plant.

In the temperature change test, hot water and cold showers rain down on the plate alternately – for a hundred cycles long. Pumps roar, steam rises, a loud crack announces the change from 75° to 12° degrees Celsius. The next challenge is the impact test: a steel ball falls on the surface with a bang from a height of one metre. No damage! The CleanFloor30 shower surface is made of a mineral composite material. “The material is particularly durable and easy to repair,” says Magnus Karlsson. This is followed by the dynamic load test: two pneumatic legs alternately stamp on the shower surface for a week – 40,000 cycles with a weight of 120 kilograms.

Beyond international standards

After all these intense tests, a check is made of whether the geometry of the shower surface is still correct, and the water continues to run off cleanly. And this is just a small sample of the full range of tests, Karlsson emphasises: “Many tests are based on international norms and standards. But we go even further – with our own, stricter requirements.” Only when all the hurdles have been cleared is the CleanFloor30 ready for the bathroom – for a safe, comfortable shower experience without slips.
 

A man in a blue shirt pours a fluid from a measuring jug onto the Geberit CleanFloor30.
At the end of the tests, the geometry of the shower surface is tested using an orange liquid. If the water drains completely, everything is fine.